Rotors

Rotors used on these applications:

chassis

years

models
3-series E46 1999-2005 330, 328, 325, 323
M3 E46 2000-2006 M3, M3 CSL, M3 PP
3-series E36 1992-1999 328, 325, 323, 318
M3 E36 1994-1999 M3 3.0, 3.2, Evolution
Z3 1994-2001 MZ3, 3.0, 2.8, 2.5, 2.3, 1.9, 1.8
Z4 2002+ 3.0, 2.5

We use different types of rotors in our brake kits, which vary by type of use.
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Standard 1-piece rotors
[ CLICK HERE FOR MORE DETAILS ]

Excellent entry-level option suitable for street, track/HPDE, and race use.  These combine affordable price, universal replacement sourcing, and excellent thermal characteristics.

Black finish, slotted style only.

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BMW Motorsport floating rotors
[ CLICK HERE FOR MORE DETAILS ]

Suitable for street, track, or race use.  The "floating" design separates the central rotor hat from the outer disk, allowing the disk to expand radially with heat and limiting heat transfer to the hub.  The theory is that the rotor will not "cup" or distort under extremely hot race use, resulting in better braking performance and better rotor and pad wear.  Additional benefits include lighter weight, approximately 1.5lbs per rotor.

Perforated (drilled) style only.


 
1-piece rotors

1-piece rotors are an excellent entry-level option suitable for street, track/HPDE, and race use.  These combine affordable price, universal replacement sourcing, and excellent thermal characteristics.

These rotors are rotors are slotted, black plated, and manufactured using the best techniques and materials.

Slotting: there are many reasons to slot rotors.  Primarily, slotting aids in removal of water and debris on the rotor surface, evacuation of hot pad "off gassing" vapor, and provides a visual wear indicator.  

Details:  These slots do not extend all the way to the edge of the rotor for a very specific reason; this maintains the structural integrity of the rotor.  Other brands with slots all the way to the end have created "stress risers" where cracking may develop.  No such problem exists with this design.  Additionally, directional slotting enhances effectiveness.
drilled.sample.jpg (7901 bytes) NO DRILLING!  Drilled holes in rotors often used for "show" are prone to cracking and catastrophic failure.  The holes create stress risers which will lead to this sort of failure.  Additionally, drilled holes do not improve cooling, rotary-vane rotors lose efficiency when drilled because cooling air does not not pass through the rotor circumferentially but is instead prematurely evacuated by the holes..
Plating: Multi-stage plating resists unsightly corrosion on the rotor hub and unswept areas of the rotor face.

Precision: due to the ultra-precise tolerances used for run-out, parallelism, and surface flatness, absolutely no pre-installation machining is required for smooth operation without vibration or shimmy.

Manufacturing details:

  • Meets SAE standards for brake rotor iron.
  • Alloying: Copper and Chromium added to achieve specific hardness and tensile strength.
  • Precision-controlled cooling during the casting process creates a uniform distribution of graphite flakes, thus increasing wear resistance and the ability to dissipate heat. In contrast, premature cooling of cast iron can cause iron brittleness, thus making the brake rotor more likely to warp or crack, especially when overheated under hard braking conditions.
  • Run-out less than .004".
  • Parallelism of machined surfaces within .0005" tolerance.



Floating rotors


Genuine BMW Motorsport floating rotors as used on the European-spec versions of the M3 and M3 CSL. 

Suitable for street, track, or race use.  The "floating" design separates the central rotor hat from the outer disk, allowing the disk to expand radially with heat and limiting heat transfer to the hub.  The theory is that the rotor will not "cup" or distort under extremely hot race use, resulting in better braking performance and better rotor and pad wear.  Additional benefits include lighter weight, approximately 1.5lbs per rotor.

BMW Motorsport uses a "radial floating" design where the floating connectors between the rotor hat and the rotor disk connect in the center of the disk between the inside and outside face planes using a radial (straight out) pin. It's a very interesting construction that is not simply "assembled" but built all together at the foundry level.

click pics for a larger view:

close-up: exploded view:


What's even better is that the Motorsport floating rotors are a "complete replacement" design - you get a new hat every time you replace the rotor, at a much lower cost from BMW Motorsport than the "disk only" cost of aftermarket rotors with other BBKs. When you start comparing costs, especially for race use, this really adds up. For an interesting ongoing-costs comparison, see this page: [ CLICK HERE ]

























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